
Steam System Analysis
At TLV, we are dedicated to optimizing plants’ entire steam and condensate systems. TLV has an extensive knowledge base and deep application expertise that goes well beyond steam traps and valves. TLV can provide you with expert advice on a wide range of applications, from the steam generator to the heat exchanger to condensate return system. We make full use of this know-how in our plant inspections. Together with your technical staff, we carry out a comprehensive survey of the entire steam and condensate system. The duration of the survey depends on the size of the plant, and it can be several days. We focus in particular on detecting and preventing water hammer. Within the scope of this analysis, we identify potential plant issues, make corresponding suggestions to resolve those issues and improve plant efficiency and safety. We calculate the energy savings you can expect to achieve from each of our suggestions, as well as the amount of time in which they can be implemented. This will give you an overview and help you to see which suggestions you can implement quickly. We call the measures that can be implemented fastest “QUICK HITS”. By addressing these first, you can start optimizing your plant in no time.

STEAM TRAP AND STEAM VOLUME MEASUREMENTS
THE BASIS FOR ENERGY OPTIMISATION OF THE STEAM SYSTEM Steam hammer in a steam and condensate network is not uncommon. Steam hammer causes forces that tear steam pipes out of their anchorages. Safe and optimal operation depends not only on planning and installation. Regular inspection and maintenance of steam traps is not only ENERGY SAVING, but is essential for the SAFETY OF OPERATION and optimal operation of the systems. Our trained and experienced personnel offer the following services: - RECORDING OF STEAM TRAPS - SIGNAGE AND NUMBERING OF STEAM TRAPS - PHOTO DOCUMENTATION - ENERGY LOSS ANALYSIS - OPTIMISATION PROPOSALS Translated with www.DeepL.com/Translator (free version)

Steam Trap Stations QS10 Series
Compact All Stainless Steel Steam Trap Station Compact, reliable steam trap station for steam mains, tracers, and light processes. QuickStation enables condensate drainage from a wide range of applications, and inline replacement of universal flange steam traps in minutes. Application Areas Simplifying installation and maintenance of steam trap and peripheral equipment. Suitable for use where ease of steam trap installation and maintenance is critical, such as the pharmaceutical, food, and beverage industries, and for institutional use.

Stepper Motor Pump iSTEP S
The iSTEP stepper motor pump by sera combines an intelligent drive concept with the accuracy of a diaphragm dosing pump and sets standards with regard to reproducability and reliability. By means of the variable frequancy control and a power range of 0.02..50 l/h at 10..3 bar, the application possibilities are almost unlimited. OVERVIEW OF ADVANTAGES • Adjustment range 1:1000 • voltage range 100-240V • Slow mode operation for viscous media • Intuitive menu guidance, including parameterisation • Pulse transformation and reduction • Weekday/timer functions with 10 storage spaces SCOPE OF APPLICATION • Chlorine dosing for the treatment of drinking water • Flocculating agent dosing in wastewater treatment • Dosing of flocculant aids • CIP Use

Stepper motor pump iSTEP XS
STEPPER MOTOR PUMP FOR DEMANDING METERING REQUIREMENTS The new iSTEP XS stepper motor pump by sera combines an intelligent drive concept with the accuracy of a diaphragm dosing pump and sets standards with regard to reproducibility and reliability. By means of the variable frequency control and a power range of 0.007..15 l/h at 10..7 bar, the application possibilities are almost unlimited. It is intuitive to use, long lasting and is particularly suitable for demanding dosing tasks. SCOPE OF APPLICATION Chlorine dosing for the treatment of drinking water Flocculating agent dosing in wastewater treatment Dosing of flocculant aids CIP Use INPUTS & OUTPUTS 3 inputs programmable as 3x digital inputs 2x analogue inputs 0/4...20mA 2 digital outputs 1 analogue output for 0/4...20mA signal All inputs and outputs can be freely parameterised OVERVIEW OF ADVANTAGES Extremely high performance range with only one pump Adjustment range 1:1000, thereby optimally adaptable Low-pulsation dosing Microprocessor-controlled drive Remote execution Energy-efficient drive technology

Sterile control valve

SYSTEM SOLUTIONS
Holistic success. ColinSwiss offers with our system solutions, plants and plant components to your company, that are not only perfectly matched to their intended use, but also set standards in terms of their reliable function, service life and cost-effectiveness. With a design perfectly tailored to your needs, high quality materials and their processing, and efficient handling. The system solutions are supplied as completely piped, thermally insulated and wired stations with control cabinet and control system and are ready for immediate operation.

The BOA-H valve pays off
With an optimally insulated BOA-H fitting, you can save more than 50% on energy costs. Bellows-type globe valve to DIN/EN with flanged ends, with on/off disc or throttling plug, standard position indicator with colour coding for identification of valve design, replaceable valve disc; bellows protected when valve is in fully open position; seat/disc interface made of wear and corrosion resistant chrome steel or chrome nickel steel.

The modular revolution: SMS 251GR
The SAMSON Type 251GR valve is more than just a control valve—it is the perfect combination of robustness and intelligent control for demanding applications. Designed for high performance in a compact design, it scores with exceptional reliability, state-of-the-art valve technology, and a modular design that offers maximum flexibility. Discover a valve that sets new standards – especially where precision and durability are required.
Tools & Spare Parts – Instantly available, ready to go
Whether for valves, pumps, or boiler systems – our well-stocked warehouse offers a wide range of genuine spare parts and specialised tools for maintenance and repairs. From handwheel wrenches (AWD, ArsiTec, non-sparking) and mounting brackets to metallic profile gaskets, electronic components, and spares for Silberbauer and Gestra systems – we ensure fast and reliable delivery. Avoid unplanned downtime and secure the long-term performance of your plant – with precision-fit components and expert support you can count on.

TOPI Flanged Ball Valves
Further development of the established for years in the chemical and energy industry TOPI ball valves according to DIN. FDA Compliant and certified with the surface roughness in the passage for the pharmaceutical industry.

TRI-BLOCK
The Double Block and Bleed design features every technical advantage which the series TRI-CON has plus there is a true double block and bleed feature which delivers maximum sealing performance.³ By using this design, the former two valve system with a spool piece becomes obsolete. This fact is not only important for installation since you have to install only one valve body in the pipeline, but also only one actuator or gearbox is required.4 With Zwick’s unique design of the linkage between the two shafts, the user is able to actuate both shafts with only one actuator and reach maximum leak protection with the two available sealing surfaces.³ The design of the linkage forgives any dimensional changes due to thermal differences in the valve.4 The redundant sealing design of this valve is the ideal valve solution for several critical processes where high-level sealing and pipe inspection via the bleed port are required.³ Applications like multi-product manifolds, meter stations, tank storage isolation or hydrant isolation are very sensitive to leakage and the Double Block and Bleed design would be an ideal fit.³ 3 Leckrate A - C for DIN EN 12266-1 or Zero Leakage for API 598 4 The use of the linkage depends on the process data and must be checked on request.

TRI-CHECK
Check Valve

TRI-CON
The valves are available in sizes DN50 - DN2200 (2“ - 88“) and pressure classes PN10 - PN250 (Class 150 - Class 1500).4 TRI-CON valves offer the widest laminated seal ring in the market today, made possible by true cone-in-cone seating design. This wide lamination of stainless steel and graphite provides a flexible sealing surface when it is seated against line scale or particulates. The multiple layer lamination enables a maximum sealing performance.³ Zwick’s TRI-CON valve is characterized by a self-centering disc that is keyed to the shaft, not pinned. Other triple-offset valve manufacturers permanently pin or affix their discs to the shaft. To accommodate for differential thermal expansion of the shaft and the disc, other manufacturers must rely on a seal ring that compresses radially. This makes their designs subject to jamming due to thermal expansion. 3 Leckrate A - C for DIN EN 12266-1 or Zero Leakage for API 598 4 The given pressure class is relevant for the casing and flanges, the maximum allowable differential pressure for the internals on request.

TRI-ENTRY
In the context of the global energy crisis, the shift to LNG technologies has never been more timely. We, Zwick Armaturen GmbH, can contribute to the safe and functional construction of LNG terminals worldwide. The ideal valves for this application area are without doubt the Tri-Entry and Tri-Top series butterfly valves. The materials used allow the valves to be used at temperatures as low as -215°C. In addition, the new top-entry and side-entry design reduces maintenance to a minimum by eliminating the need for time-consuming and costly removal of the valve.
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